Engagement

Plant Quality Analytics Assessment

An on-site review of scrap, rework, and inspection records with plant supervisors, ending in a clear quality picture and a short action list for the floor.

Plant supervisors reviewing quality charts beside a production line

Who it is for

Plant supervisors and quality leads who need a readable view of how defects move through their lines

Result

A shared quality map of the plant’s main defect families, where they appear, and which checks catch them late

What is included

  • Walk-through with supervisors on each priority line
  • Review of existing scrap, rework, and inspection logs
  • Hand-drawn and digital quality charts suited to floor briefings
  • Supervisor briefing pack with ranked defect families
  • One follow-up call within 14 days of the visit

What is not included

  • Software licenses or permanent dashboard hosting
  • Equipment purchase or calibration services
  • ISO certification audits

Delivery

Format: On-site engagement

Duration: 2–4 working days on site

Location: Manufacturing plants across Thailand

Provider: Senior manufacturing quality analyst paired with a floor facilitator

Pricing: Quoted per plant size and line count. From ฿48,000.

Process

  1. Intake call to confirm lines, shifts, and available records
  2. On-site observation and record review with supervisors
  3. Chart drafting and defect-family ranking
  4. Closing briefing on the plant floor or in the quality room

Preparation

Please prepare the last 8–12 weeks of scrap and rework counts, current inspection checklists, and access for one supervisor per priority line.

Constraints

We work around production schedules and do not stop lines. Hazardous areas require plant PPE and a plant escort.